Pfizer Modular Aseptic Processing (MAP) Facility

Client: <a href="https://www.pfizer.com/" target="_blank" rel="noopener noreferrer nofollow"> Pfizer
Location: Kalamazoo, MI
Architect: <a href="https://www.ipsdb.com/americas/united-states" target="_blank" rel="noopener noreferrer nofollow"> Integrated Project Services, LLC
Size: 420,000 SF

Delivering the largest and most advanced manufacturing facility in Pfizer’s network

Gilbane provided construction management services for global pharmaceutical-industry leader Pfizer on one of the world’s most technically advanced sterile injectable pharmaceutical production facilities, known as Modular Aseptic Processing (MAP), in Portage. This new 420,000 SF life sciences manufacturing facility includes space for the installation of independent aseptic processing modules with flexibility for future expansion. This expansion project will add approximately 450 new jobs in Kalamazoo County, and Pfizer projects a total investment of $1.1B in Kalamazoo through 2024.

Project Overview

New 420,000 SF Modular Aseptic Processing (MAP) facility involving manufacturing space for the installation of independent aseptic processing modules with the potential to add additional modules at a later date, a full basement, upper mezzanine, and walkable ceiling for support equipment
The MAP design will provide utility distribution to serve a fully functional MAP facility and reasonable future expansion leveraging existing utility capacity while planning for reliable supply
LEED Gold certification pursued to create a facility that embraces sustainability and promotes an innovative and healthy atmosphere
Design is optimized to create a highly-collaborative environment to facilitate synergies between operations and support personnel fostering the implementation of IMEx principles and practices
The strategy is designed to enable shorter start-up timeframes and enhance productivity during routine operations